Projects — Stellar Systems | Automation Case Studies India

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Our team is currently documenting completed automation projects across ETP, STP, boilers, substations, and more. Check back soon — detailed case studies are on their way.

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Oil & Gas

LNG Processing SCADA Upgrade

Full migration of legacy DCS to Siemens S7-1500 PLC with WinCC SCADA across a 12-train gas processing facility.

Food & Beverage

End-of-Line Robotic Palletising

4-robot FANUC palletising cell with integrated vision inspection — 1,200 cases/hr, a 60% throughput improvement.

Utilities

Water Treatment Plant Automation

Greenfield SCADA and telemetry for a 240 ML/day water treatment plant with remote RTU network across 18 pump stations.

Cement

Cement Plant PLC Migration

Replaced obsolete Modicon PLCs with Allen-Bradley ControlLogix on a 3,000 TPD cement production line with zero production loss.

Boilers

Industrial Boiler BMS Upgrade

Full burner management system overhaul for 6 × 20 TPH steam boilers — IEC 61511 SIL 2 certified with redundant safety controllers.

Substation

33kV Substation SCADA Integration

IEC 61850 protocol-based SCADA integration for a 33kV industrial substation with real-time energy monitoring dashboard.

Utilities

Effluent Treatment Plant Automation

Automated dosing, aeration and filtration control system for a 5 MLD ETP with remote monitoring and compliance reporting.

Oil & Gas

Pipeline SCADA & Leak Detection

Flow-based leak detection system across 80 km natural gas distribution pipeline with 24 RTU nodes and fibre optic backbone.

Food & Beverage

Dairy CIP Automation System

Fully automated Clean-in-Place system for a dairy plant — reduced water usage by 35% and cleaning cycle time by 40%.

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