Stellar Systems
SERVICES
What We Offer

End-to-End
Automation Services

Five core disciplines. One expert team. From concept to commissioning.

01 Process Automation 02 Software Development 03 Engineering & Design 04 Machine Automation 05 Site Support
01 · Service Category

Process Automation

Complete SCADA, PLC, and instrumentation solutions for industrial process plants. We engineer, programme, and commission control systems across seven specialised plant types.

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ETP
Effluent Treatment Plant
Automated dosing, pH control, flow measurement, and compliance monitoring for effluent treatment plants.
STP
Sewage Treatment Plant
SCADA-driven aeration sequencing, sludge level control, and effluent quality tracking for sewage treatment systems.
Chemical Plant
Batch & Continuous Process
Reaction control, temperature management, and safety interlock systems for batch and continuous chemical manufacturing.
ACC Block
Air-Cooled Condenser
Fan pitch control, back-pressure regulation, and thermal performance optimisation for air-cooled condenser units.
Oil & Gas
Upstream · Midstream · Downstream
Wellhead, pipeline, and terminal automation with hazardous area-certified instruments and emergency shutdown systems.
Paper Mill
Full Mill Integration
Stock preparation, headbox, press section, and utility automation integrated across the full paper machine line.
Boilers
Steam Generation Systems
Combustion management, drum level control, boiler protection, and energy efficiency optimisation systems.
02 · Service Category

Software Development

Industrial software tailored to your plant — from long-term data archiving to intelligent reporting that turns raw process data into actionable business intelligence.

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Historian
Industrial Data Archiving
Industrial data historian implementation covering tag configuration, compression, long-term storage, and high-speed trend retrieval for process analysis and regulatory compliance. Compatible with OSIsoft PI, Ignition Historian, and custom SQL-based solutions.
Customized Report Generation
Automated Reporting
Automated shift, daily, and compliance reports with fully customised dashboards, KPI summaries, alarm history exports, and scheduled email delivery — eliminating manual data collection from SCADA or historian systems.
03 · Service Category

Engineering & Design

Rigorous engineering documentation and network architecture that form the backbone of every successful automation project — delivered to IEC and ISA standards.

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Automation Project Design
Full Engineering Lifecycle
Complete project engineering deliverables — P&IDs, cause-and-effect matrices, I/O lists, control narratives, functional design specifications, and commissioning and qualification plans — from concept through handover.
Network Architecture Design
OT/IT Convergence
Industrial Ethernet and wireless network design for OT environments — VLAN segmentation, firewall rules, OPC-UA tunnelling, and cybersecurity hardening aligned with IEC 62443.
04 · Service Category

Machine Automation

Dedicated machine control systems engineered for precision, reliability, and safety. We automate everything from standalone conveyors to complex multi-axis motion systems.

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Custom PLC Programming
Dedicated machine-level PLC logic across Siemens, Allen-Bradley, Schneider, and Omron platforms.
Conveyor & Material Handling
Variable speed drives, sensor integration, and sequencing control for conveyor and sorting systems.
Packaging Line Integration
End-of-line automation including filling, capping, labelling, and vision-based quality inspection.
Servo & Motion Control
Multi-axis servo programming, electronic camming, and high-speed motion coordination.
Safety & CE Marking
Functional safety assessment, SIL verification, safety PLC programming, and CE marking support.
Machine HMI Development
Touchscreen operator interfaces with recipe management, alarm handling, and production reporting.
05 · Service Category

Site Support

Ongoing technical support and maintenance partnerships that keep your automation systems running at peak performance — available on-site or remotely, around the clock.

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24/7 Emergency Response
Round-the-clock emergency breakdown response — on-site dispatch or remote dial-in within agreed SLA windows.
Preventive Maintenance
Scheduled PM programmes covering PLC/HMI backups, UPS testing, I/O health checks, and firmware updates.
Remote Monitoring & Diagnostics
Secure VPN-based remote access for real-time diagnostics, alarm investigation, and live programme adjustments.
Operator & Maintenance Training
Structured training programmes for operations and maintenance personnel, delivered on-site or via simulator.
Spares Management
Critical spares audit, recommended holding lists, and procurement support to minimise unplanned downtime exposure.
System Audits & Health Checks
Comprehensive reviews of existing control systems identifying obsolescence risks, cyber vulnerabilities, and performance gaps.

Have a Project in Mind?

Our engineers are ready to scope your automation challenge and provide a detailed proposal.

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